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Suzhou Hengxie Machinery Co., Ltd
Suzhou Hengxie Machinery Co., Ltd
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Double Twist Wire Bunching Machine For Enameled Wire , High Performance

Suzhou Hengxie Machinery Co., Ltd

Double Twist Wire Bunching Machine For Enameled Wire , High Performance

Brand Name : HXE

Model Number : 500P

Certification : SGS/ISO

Place of Origin : China(Mainland)

MOQ : 1 set

Price : Negotiable

Payment Terms : T/T, L/C

Supply Ability : 40 sets per year

Delivery Time : 45-60 work days

Packaging Details : Packed with plastic film, U-steel under the machine,20GP Container

Max rotating speed : Max 3000r/min

Conductor single wire : 0.08~0.45mm

Conductor stranding : 0.05-2.5mm2

Pitch(mm) : 4.22~55.47mm

Product name : Wire bunching machine

Take-up bobbin : φ500mm (by customer)

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High Speed Double Twist Bunching Machine For Copper Wire Tinned Wire, Enameled Wire

I. Application scope

The bunching machine is suitable for the winding of the extremely thin wire conductors such as aerospace, medical devices, mobile phones, notebook computers, etc. Seven strands of bare copper wire, tinned wire, enameled wire, etc. Conductor wire diameter range: 0.08~0.45mm, stranding area: 0.05-2.5mm2, pitch distance: 4.22mm~55.47mm.

II. Equipment composition

2.1 Machine features

2.1.1 Main body: the body is made of high quality steel plate welded, after annealing processing, precision CNC boring machine.

2.2.2 Driving part: the main transmission adopts synchronous belt with high quality, bearing adopts NSK bearings imported from, using circulating oil lubrication.

2.2.3 Spindle material: 40Cr steel after quenching and tempering treatment;

Accuracy: the outer core of the shaft and the bearing end face are grinded to ensure concentricity and verticality of the axis.

Dynamic balance: dynamic balance accuracy G2.5 (weight difference 0.03 g)

2.2.4 Into the line part: from the line device through the broken line induction area, the first through the main distribution board (line hole according to 1+6+12+)... After passing through the first line pressing die, and then passing through the second line pressing die, the wire guide wheel in the right main shaft is backward. After the aluminum ring with a ceramic ring and then into the main axis of the inside of the wire guide wheel, and then through the center of the steering wheel to the steering wheel, to the top of the qualifying pulley.

2.2.5 Bow belt part: material imported from Japan SK5;

Shape: specially designed to reduce drag.

Weight difference: less than 0.03 grams per pair.

2.2.6 Tension control: 1.2kg/f magnetic powder type automatic clutch (to meet the requirements of 0.10~2mm2 strand production process); PLC program controller to automatically adjust the tension, tension constant.

2.2.7 Production performance: production of 0.10~2mm2 specification products, do not jump the wire, the wire guide wheel, ceramic ring does not damage the copper wire;

2.2 Electrical control

2.2.1 Motor control: using the transducer infinitely adjustable-speed control, can be adjusted, between zero and the highest speed tachometer shows the current speed.

2.2.2 Automatic stop: plateful downtime, internal and external broken wires automatic stop, on the cover, the front door, jacking, plate, such as abnormal alarm automatic brake function.

2.2.3 Electrical control: electrical control design scientific, reasonable, sensitive reaction, action accurate, convenient operation, electrical schematic diagram.

III. Main technical parameter

Model type 500P
Stranding limit Suitable for aerospace, medical equipment, mobile phones, notebook computers and other extremely thin wire conductor
Max rotating speed(rpm) Max 3000r/min
Conductor single wire dia(mm) 0.08~0.45mm
Conductor stranding section area(mm2) 0.05-2.5mm2
Pitch(mm) 4.22~55.47mm
Direction of lay S/Z
Take-up bobbin (mm) φ500mm (by customer)
Up-down bobbin Manual hydraulic lifting line
Magnetic powder clutch(kg/f) 1.2kg/f
winding displacement Light rod, width, row spacing can be adjusted
Drive motor 5.5KW inverter motor + inverter 380V Three-phase four stage
Braking Electromagnetic brake, internal and external disconnection automatic brake
lubrication Circulating oil lubrication
Machine size 2680mm×1250mm×1500mm
Machine net weight 2500kg
Painting By customer(Default blue)
Tension control method Touch Screen+PLC+ Magnetic powder clutch, it may ensure the constant tension from empty bobbin to full bobbin

IV. The installation of the machine

4.1 Production workshop

The ground should be clean and tidy for production workshop, the channel is smooth, well ventilated, bright light, should be embedded underground power cable.

4.2 The installation of the machine

Machine should be installed so as to facilitate operation and maintenance, machine installation, size layout should be appropriate, to facilitate logistics flow. Each machine use 6 piece of Shock pad.

4.3 Electrical wiring

This machine motor use 380VAC three-phase power supply, electric cabinet R.S.T on patch panel in the terminal for the power converter terminal, when wiring, please make sure the power is correct, the machine should have a good grounding.

Double Twist Wire Bunching Machine For Enameled Wire , High Performance


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