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Suzhou Hengxie Machinery Co., Ltd
Suzhou Hengxie Machinery Co., Ltd
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High Reliability Low Power Consumption Horizontal Aluminium Wire Drawing Machine

High Reliability Low Power Consumption Horizontal Aluminium Wire Drawing Machine

Brand Name : HXE
Model Number : 24DW
Certification : ISO/SGS
Place of Origin : China(Mainland)
MOQ : 1 set
Price : Negotiable
Payment Terms : T/T, L/C
Supply Ability : 50 sets per year
Delivery Time : 45-60 work days
Packaging Details : Packed with plastic film, U-steel under the machine.20GP Container
Usage : Drawing
Inlet diameter : 1.2mm-2.5mm
Outlet diameter : 0.1mm-0.5mm
Max line speed : 2000mpm
Main motor : 15KW
Spooler motor : 3.7KW
Product name : Fine wire drawing machine
After-sale service : Engineer available to Overseas
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HXE-24DW Aluminium fine wire drawing machine


I. Quick description


24DW Fine aluminium wire drawing machine is used to drawing aluminium wire from 1.2mm-2.5mm to 0.1mm-0.5mm.


II. Specifications


1. Inlet wire diameter: 1.2mm-2.5mm

2. Outlet wire diameter: 0.1mm-0.5mm

3. Speed: 2500mpm

4. Dies number: 24

5. Slip ratio (Area reduction) : 13%+ 8%

6. Wire drawing mode: horizontal-mode and 4 axes

7. Driver: by dual Inverters control, Brand: Inovance, Chinese famous brand, 15kw+3.7kw.

8. Main motor: 15KW AC 3 phase motor

9. Spooler motor: 3.7KW AC 3 phase motor

10. Motor brand: Wan Nan motor, China classical brand

11. Capstan: Ceramic plasma

12. Max capstan diameter: 242mm

13. Max fix speed capstan: 207mm

14. Machine structure: Cast iron

15. Reverse system: PID synchronous control spool

16. Transmission: Flat belts

17. Pay-off method: Over-head

18. Tension control: Weight balance by swing arm

19. Lubrication type: spray, Grade 2.5%-3%, Capacity 40L/min,

20. Bobbin size: 300mm, material steel, 17kg.
21. Take up: Shaft type

22. Bobbin capacity: 50-60kg/max
23. Brake: Magnetic brake

24. Power source: Customize

25. Machine dimension: L2550mm*W1600mm*H1590mm, Machine weight: 2500KG


III. Advantage and after-sale service


A: Advantage


A1. HENGXIE has some world famous parts suppliers, has special lubrication system for the gears and bearing.

A2. Body and other key components and parts are produced by our own factory , quality is reliable.

A3. Our company’s developing process in more than 10 years.


B: After-self service


Our company for all machine product, since the shipment date, our company free after sale maintenance service guarantee period is:

(B1) 1 year for mechanical part.

(B2) 6 month for electrical part.


Under these situation mentioned, the Seller will not take responsibility, but if the Buyer agree, will charge fees accordingly to repair the machine.

1. Due to wrong operation while shipping.

2. Due to Buyer`s wrong preparation that may cause damage to the machine.

C. Due to Buyer`s wrong operation that may cause damage to the machine.

3. Not in the consuming part list.

4. After agreement are made for the shipping, for any damage, Buyer should inform Seller in letter form to repair in seven days, If beyond the dare, Seller shall take no responsibility.

5. For any other failures due to acts of God (such as lightning, typhoon, earthquake, riots, war, fire or flood) and other factors that will cause damage, Seller shall take no responsibility.

6. Seller guarantee provide long term support regarding the parts and teach. After warranty, will charge accordingly.


IV. Components


NameQuantity
1. Pay-off shelf1 set
2. HXE-24DW Fine aluminium wire drawing machine1 set
3. Bobbin Unloading device1 set
4. Spare partsAs per List
5. Operation manual

V. Usual Malfunctions and ways of malfunction solving


MalfunctionsReasonsMalfunction solving
Not run the machine

1, Power switch not”ON”

2, NOT Revert

3, Emergency not Loosen

4, Inverter turns off

1, Power switch”ON”

2, Revert

3, Loosen the emergency button

4, Cut off power and restart the inverter


Wire

Breaks off Frequently

1. Die sequences error


2. Drawing speed is too fast

3. Bad copper wire(wire broken off without any orderliness)

4. Lubrication is bad


5. Capstans adhibit wires

6. Burron the face of bobbin


7. Pay off not smoothly


8. the speed of pay off is too fast

1. Set the die according to the slip ratio of machien

2. Lower the drawing speed

3. Change the copper


4. Look-over and replace the lubrication

5, Clean the capstan using alcohol

6, Clear the face of bobbin using sand paper

7, Adjust the position of pay off


8, Lower the pay off speed or enlarge the wire inlet size

Wire breaks off at fixed locality

1, Die slip ratio errors


2, Dies size erro

3, The position of die and pilot capstan error

1, Set die sequence according to right slip ratio of machine

2, Change dies

3, Adjust the position of dies and pilot capstan


Tensility

not stable

1, Weight balance is not enough


2, Distributing pulley is not flexible

1. Adjust the weight balance,chage the number of circle on the pilot pulley

2, Examine the distributing pulley.



Winding displacement not good

1, The width is not adjusted well

2, the motor faults


3, Limit switch connects not well

4, Traversing straps skid

1, adjust the width of winding displacement

2, Exmine the motor and circurity

3, change limit switch

4, Adjust the straps

The face of wire is coarse

1, The position of Die and capstan is wrong

2, Capstan and pulley is coarse

1, Adjust the right poistion


2, change capstan and pulley




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